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Lessons from the 2023 Dow Plaquemine EtO Explosion: The CSB Findings

In July 2023, a catastrophic series of explosions and fires struck Dow Chemical Company’s Glycol II plant in Plaquemine, Louisiana, releasing more than 31,000 pounds of toxic and highly flammable ethylene oxide (EtO). The incident triggered a shelter-in-place order for nearby residents and caused severe damage to the facility. The U.S. Chemical Safety and Hazard […]

eu methane mandate

The Impact of 2026 Global Methane Regulations on Onshore Process Safety

What is the 2026 methane regulation? As of February 2026, the EU has effectively banned routine venting and flaring for fossil fuel operations. Member states are required to implement “effective, proportionate, and dissuasive” penalties for emissions above set thresholds. The EPA has officially launched its third-party monitoring program under Subpart OOOOb. Read full article. In […]

FMECA in process safety - Failure Mode Effects and Criticality Analysis

FMECA in Process Safety: A Comprehensive Guide for Engineers and Safety Professionals

What is FMECA in Process Safety? Failure Mode, Effects, and Criticality Analysis (FMECA) is a quantitative risk assessment method used to identify potential equipment failures, analyze their consequences, and rank them based on criticality. Unlike standard FMEA, FMECA assigns a specific “Criticality Number” to each failure mode (Severity × Probability), allowing process safety engineers to […]

QRA for whom , QRA for stakeholders

QRA for Whom?

Summary: This article explains how Quantitative Risk Assessment (QRA) serves different stakeholders—not just as a compliance tool, but as a practical decision engine. It shows how to tailor QRA outputs for executives, project teams, PSM and operations, regulators, insurers, emergency planners, investors, and communities using tools like IR contours, F-N curves, and more. Quantitative Risk […]

FPSO safety, FPSO process safety

FPSO Safety: The Role of PSM

  Summary: This article breaks down how to make FPSOs safer by treating process, marine, and storage/offloading risks as one system. Starting from MAHs and bow-ties, we show how to set SCEs that cover cargo tanks and inerting, turret/moorings, risers, DP/drive-off, and shuttle-tanker SIMOPS. We outline practical MOC/SIMOPS controls, proof of barrier health via testing, […]

SynergenOG - Swinburne - Industry Talk

Bridging Engineering Theory and Plant Reality: Risk Management Sharing with Swinburne University

We delivered an online industrial sharing session for the engineering students at Swinburne University of Technology, Malaysia, focused on how risk management works in live plant operations. The session, “Things to Know About Risk Management in a Real Plant”, was designed to bridge classroom learning with day-to-day realities in operations. What we covered Practical application […]

What is QRA in process safety

What is QRA (Quantitative Risk Assessment) in Process Safety & Why It Matters in High-Hazard Industries: A Quick Guide

Summary: Quantitative Risk Assessment (QRA) is a structured, data-driven method that estimates how often hazardous events could happen and how severe their consequences could be. By combining frequency analysis with consequence modeling, QRA quantifies individual and societal risk to guide ALARP decisions, safeguard design, emergency planning, and regulatory compliance. What Is QRA? If you’ve ever […]

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